---
title: Pneumatic Piston Vibrator Eliminates Production Bottleneck
description: "Eliminate \"Hammer Rash\" with Pneumatic Piston Vibrators that are ideal for stubborn flow problems like sticky materials."
image: https://static.martin-eng.com/www.martin-eng.com/case-studies/P1200-2.jpg
---

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## Problem Solved Paper

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# Pneumatic Piston Vibrator Eliminates Production Bottleneck

[Martin Engineering](https://blog.martin-eng.com/problem-solved-papers/author/martin-engineering)

 August 14 2025

[Vibration](https://blog.martin-eng.com/problem-solved-papers/tag/vibration)

### Problem

![](https://static.martin-eng.com/www.martin-eng.com/case-studies/P1200-1.jpg)Coal was hanging up on the hoppers beneath the storage silos. [Buildup on the walls](https://foundations.martin-eng.com/knowledge/applied-vibration) of the hopper was an ongoing headache for operating personnel and a consistent production bottleneck. The plant resorted to climbing ladders and scaffolding and using sledgehammers to knock the coal loose. 

### Solution

Bonanza contacted Martin Engineering looking for a cost-effective solution. Martin installed P[nuematic Piston Vibrators](https://www.martin-eng.com/content/product_subcategory/503/industrial-piston-vibrators-products) because they deliver powerful sledgehammer blows without damaging the silo or requiring manual labor. Pneumatic Piston Vibrators also help control noise and can handle a heavy workload with limited air supply. 

![](https://static.martin-eng.com/www.martin-eng.com/case-studies/P1200-2.jpg)Results

Martin Engineering replaced the sledgehammers with a cost-effective solution that is much safer and less labor-intensive. Installation was simple and straightforward, requiring minimal time. Since the installation of the piston vibrators, the plant has eliminated the need to send personnel up on ladders to knock coal loose in the hopper, making the operation safer and more productive.

[![Learn More About Piston Vibrators](https://no-cache.hubspot.com/cta/default/5156573/interactive-194511623587.png)](https://blog.martin-eng.com/hs/cta/wi/redirect?encryptedPayload=AVxigLJQfaapyo8%2FTK17ksmMVuVofTYTyCfeR94mrIFJMuiUPNXyI41hqxGJP%2FbVXWwE4Etfxg%2Fl46MHpeHIHRhcK0f%2FYyOSXDcwtfZ42SNA4DvVcM6tt4sUvTmEkTq5mEj9ZGLh%2FAVmzmVBSmJT%2F4w3EMjC0Ye5DbTeLG5cF9fraVM%2Bm0zCAfy4bx8d22ObcI%2BHTl%2FRjkc5c0Wv%2BHsR2kkgM1fSRAP2Zo5DjOC%2BtdsR2yV5A52cewTYm0AMEvII8TNpKpnD&webInteractiveContentId=194511623587&portalId=5156573)

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